Three dimensional flexible combination welding fixture

The three-dimensional flexible combination welding fixture is a three-dimensional hole combination fixture system developed from the traditional T-shaped platform and groove platform by successfully applying the combination fixture theory used in metal cutting processing to welding processing. Basically, all components are metal processed parts, which enhances the quality and competitive advantage of the product.

The main features of the three-dimensional flexible combination welding fixture are:

Precision machining work platform, surface treatment, less susceptible to welding spatter damage, long service life.

Multiple combination fixtures, freely combined.

Improve product quality and production efficiency.

The equipment has good flexibility, and any product can be replaced by changing the corresponding fixture, making the equipment obsolete.

Compared with traditional fixtures, three-dimensional flexible combination welding fixtures have the following characteristics:

The economically complex and expensive traditional fixtures have become history. You can avoid the high cost of stocking up on a large number of fixtures and jigs, as 3D systems do not need to be modified and are suitable for various work environments. Such a sophisticated device is easy to operate.

The flexible 3D welding workbench is very capable of withstanding very high loads. It has regular holes machined on all five sides and engraved with wire mesh. The hole has no slope or T-shaped groove. On the 3D welding workbench, any workpiece can be positioned and clamped in various ways using positioning clamping pins (PC pins/locking pins). Several 3D workbenches can be directly connected together on any five surfaces. This modular system demonstrates its universal functionality in installing, adjusting, and clamping workpieces. Its advantage lies particularly in the application of large workpieces.

Accuracy: In the assembly or welding process, the use of positioning blocks, connecting blocks, clamps, and support blocks can accurately position the workpiece and firmly fix it on various positioning points or surfaces. The probability of workpieces that cannot be located is very small. If the geometric dimensions of the workpiece itself are inaccurate, they can be quickly detected during the initial machining process.

During the welding process, only low-cost anti spatter liquid is needed to eliminate welding spatter on the surface of the 3D workbench. The workbench has undergone aging treatment and processing. Through modular design with interchangeability, you can complete complex and accurate tooling combinations in a short amount of time. Whether it's making a single part or assembling components, this method is very economical. The grid like holes on the tabletop and various modules enable high accuracy and repeatability in clamping.

Three dimensional flexible combination welding fixture

1. Scope of application: Used for welding, mechanical processing, and inspection of workpieces. For example, steel structures, various vehicle body manufacturing, bicycle and motorcycle manufacturing, engineering machinery, frames and boxes, pressure vessels, robot welding, sheet metal processing, metal furniture, equipment assembly, industrial pipelines (flanges), detection systems, electrical machinery (high-voltage switches, transformers, power control, etc.).

2. Product features: economy, flexibility, accuracy, and characteristics.