The importance and advantages of three-dimensional flexible welding platform structure

Outstanding advantages of 3D flexible welding platform:

1) Modularization: All components are classified, standardized, and serialized to match each other. By selecting fewer modules, various positioning and clamping functions can be achieved.

2) Flexibility: With various assembly methods, users can achieve almost the same positioning and clamping functions as any fixture as long as they fully unleash their imagination. Easy to assemble and disassemble; The workbench can be assembled and combined according to the shape and size of the workpiece. The design of the scale and module size on the table allows operators to build the required tooling based on the workpiece size without using measuring tools.

3) The D16 or D28 circular holes matched every 50 or 100mm on the workbench and various functional modules, with a tolerance of less than 0.02mm for the spacing between any holes, will be reflected in the products processed by the user. So, some users also use this workbench as a benchmark platform for measuring tools.

4) Design: Many of the functional modules are products, such as the use of pin bolts for module connections and specially designed elastic fixtures with compensation to prevent workpiece displacement during clamping.

5) Three dimensional design: The columns and right angle blocks in the module can be used for splicing into three-dimensional space, facilitating the production of various three-dimensional components.

With this combined 3D flexible welding platform, users who constantly repeat the design of tooling can save time and money spent on tooling design and production due to repeated investment. Users can assemble different tooling according to their needs, just like children playing with assembled toys. This three-dimensional flexible fixture can be used in the automotive manufacturing industry, engineering machinery industry, steel structure production industry, sheet metal processing industry, bicycle (motorcycle) manufacturing industry, and can be matched with welding robots or welding machines, etc.

The flexible welding workbench is required to be used in conjunction with a melting electrode argon arc welding machine to automatically complete the welding of horizontal circumferential seams. The welding process requires electrical control:

1) The spindle speed is 0.25-3.5r/m, displayed digitally, accurately preset and adjusted. Stable work, no impact or oscillation.

2) Accurate control of the overlap amount of the horizontal circumferential seam and digital display of the welding length.

3) Digital display of arc initiation and termination time, with adjustable preset settings.