Working principle and characteristics of 3D flexible welding platform

Three dimensional flexible welding platforms have been widely used in equipment manufacturing and welding processing industries, changing the traditional clamping and positioning methods in industry and promoting the emergence of new process methods. Through continuous efforts, we have gained high recognition from the market. Nowadays, in the mechanical industry, processing industry, rail transit industry, automotive industry, motorcycle industry, shipbuilding industry, sheet metal industry, pressure vessel industry, chassis and cabinet industry, testing and inspection industry, steel structure industry, and so on, three-dimensional flexible combination welding fixtures are constantly used in welding production, which improves production efficiency.

Three dimensional flexible welding platform  Most of them are suitable for the processing and use of various mechanical parts such as boxes, fittings, sheet metal plates, automotive sheet metal plates, and components. They are generally used in small-scale and diversified 3D flexible welding work. The use of a 3D flexible welding platform in conjunction with fixtures can shorten manufacturing time, and the design and fixtures can be reused, saving costs.

The three-dimensional flexible welding platform has holes with a spacing of 100 * 100 distributed on all five sides, with a diameter of φ 28, which can be used as a base table and combined with different welding fixtures to form various combination fixtures.

Characteristics of 3D flexible welding platform tooling: strong interchangeability, high stability, strong interchangeability, moderate price, and precision; Suitable for welding small batches of workpieces with multiple varieties and specifications, as well as assembling products

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3D flexible welding platform; Characteristics:

Economy: The cost and time of tooling invested in each change of the 3D flexible welding platform can almost be waived. The device is easy to operate and use.

Flexibility: 3D Welding Platform; It has high load-bearing capacity and stable steel properties. Its five surfaces are machined with regular holes and engraved with wire mesh. The three-dimensional flexible welding platform can be easily extended, expanded, and combined. The expanded standard countertop can be modularly positioned and clamped directly together. The general functions of the 3D flexible welding platform system are demonstrated during the installation, adjustment, and positioning of workpieces, especially in the application of large workpieces.

There are various assembly methods, and users can achieve almost the same positioning and clamping functions as any fixture as long as they fully unleash their imagination. Easy to assemble and disassemble; The workbench can be assembled and combined according to the shape and size of the workpiece. The design of the scale and module size on the table allows operators to build the required tooling based on the workpiece size without using measuring tools.

Repeatability: The tabletop of the 3D flexible welding platform is composed of cast iron/steel structural parts/modular components, and its performance is very stable. If the components are damaged due to improper use, the entire platform does not need to be scrapped, and individual components can be replaced at a very low cost. The welding platform has been processed, and during the welding process, only low-cost anti splash liquid is needed to eliminate welding splashes on the surface of the workbench.

Stability: Under a concentrated load of about 2 tons and 1 square meter, the deformation of the three-dimensional flexible welding platform does not exceed 0.50mm. However, under a uniformly distributed load, the deformation is only 0.024mm, which can meet the needs of the vast majority of welding and assembly processing. The center tolerance of the positioning hole of the assembled working platform is within 0.05mm. This will be reflected in the products processed by the user, so this workbench can also be used as a reference platform for inspection tools.

Modularization: All components are classified, standardized, and serialized to match each other. By selecting fewer modules, various positioning and clamping functions can be achieved.

3D flexible welding fixture platform; Application of the product:

The 3D flexible welding fixture platform is a new type of welding platform that is modular, standardized, reusable, and has a wide range of applications. Mainly used for clamping and positioning in steel structure welding, its convenient features are widely welcomed in the welding industry. It can also be used in conjunction with various welding equipment. Such as: positioners, flipping machines, robots, etc.

Three dimensional flexible welding platforms have been widely used in equipment manufacturing and welding processing industries, changing the traditional clamping and positioning methods in industry and promoting the emergence of new process methods. Through continuous efforts, we have gained high recognition from the market. Nowadays, in the mechanical industry, processing industry, rail transit industry, automotive industry, motorcycle industry, shipbuilding industry, sheet metal industry, pressure vessel industry, chassis and cabinet industry, testing and inspection industry, steel structure industry, and so on, three-dimensional flexible combination welding fixtures are constantly used in welding production, which improves production efficiency.