How to improve the quality of flexible welding work platforms

The structural optimization design technology of flexible welding workbench mainly includes: lightweight design optimization of tooling structure (especially skeleton structure) and static stiffness deformation analysis, structural modal analysis for tooling application conditions, analysis of the influence of flexible functional characteristics of flexible tooling on its structure, and structural design of modular units. Not only is it cost-effective, but it is also recognized by manufacturers in terms of production efficiency. The 3D cast iron platform can be used with confidence in most cases. People usually give high recognition to such excellent platforms. It is precisely because of the excellent development of modern three-dimensional cast iron platforms. Many manufacturers are also more willing to choose products that can be used for a long time and have good quality labeling. Even if they are slightly more expensive, manufacturers still recognize the performance of the products. It is an undeniable fact that excellent products can bring better development prospects to the market. In some manufacturing enterprises, in addition to focusing on sales volume, the overall management of the enterprise is also very strict, especially for the management system of the procurement area, which is also quite rigorous.

Although the flexible welding workbench is a flexible and reusable fixture, its essence determines the need for sufficient structural strength and stiffness to achieve accurate positioning; At the same time, flexible fixtures need to achieve their flexible functions, making their structure more complex than general rigid fixtures. Therefore, structural optimization design technology based on the characteristics of flexible tooling is an important technology in flexible tooling design. In order to improve the quality of products and enhance market competitiveness, flexible welding workbench products need to be changed from casting, processing, and every link. Almost reaching the quality of the product. As is well known, Germany is the birthplace of flexible welding workbenches. When making them, we need to improve the quality of every step, and the improvement in quality will inevitably lead to an increase in price. This is the law!

1、 Changes in material. At present, the flexible welding workbench products on the market are mainly made of ordinary materials, usually HT200. The quality of such castings is fundamentally different, and the price and quality are directly proportional.

2、 Processing accuracy: Flexible welding workbenches on the market generally use self installed CNC machines for processing, while our company uses machine tools for processing, and the processing accuracy is quite different from ordinary ones. Therefore, just looking at the name cannot distinguish the differences between products!

3、 Standard types of fixtures and jigs. This type of fixture is used for right angles, parallelism, and positioning, so its function can be demonstrated when performing various complex fixtures. On the market, it is generally processed by ordinary machine tools, which have poor accuracy during assembly and cannot be assembled together in large quantities. When in use, it can be assembled and used in a reasonable way!

Welding technology is the main production process in the automotive manufacturing industry, and the application of three-dimensional flexible welding platforms directly affects the speed, accuracy, and quality of welding technology. Among many automobile manufacturers in China, welding fixtures are equipped for one or several specific welding processes. With the current trend of small batch and personalized development in automobile production, the use of such fixtures is increasingly restricted. The disadvantages of long design and production cycles, large site occupation, and low reuse rates are fully exposed. This situation greatly restricts the improvement of welding technology level in China's automobile manufacturing industry and extends the cycle of new vehicle models. In the automotive manufacturing industry of new countries around the world, widely used welding fixtures and jigs have been standardized and serialized, and can be selected reasonably during design.