The main function of the 3D flexible welding platform

The main function of the 3D flexible welding platform

1. Preventing and reducing welding deformation. 2. Place the workpiece at the welding location, ensure good formability of the weld seam, significantly reduce process defects, and improve welding speed. 3. Mechanical devices have replaced the heavy work of positioning, clamping, and workpiece flipping during manual assembly of parts, improving the working conditions for workers.

4. Accurate positioning and clamping can reduce or even eliminate cutting and marking work. Reducing the dimensional deviation of the product has improved the accuracy and replaceability of the parts. 5. The scope of application of expandable process methods, the comprehensive development of mechanization and automation in the production of welding structures. The basic requirements for fixture design (1) are that fixtures should have sufficient strength and rigidity. When fixtures are put into use in production, they must withstand various forces, so fixtures should have sufficient strength and rigidity.

(2) When clamping, the positioning position of the workpiece should not be damaged, and the shape and size of the product should meet the requirements of the drawing. It is not allowed for the workpiece to loosen or slip, and the constraint on the workpiece should not be too large, resulting in significant constraint stress.

(3) Flexibility in welding operations. The use of fixtures for production should provide sufficient welding space, allowing operators to have a good view and operating environment, and keeping the entire welding production process in a stable working state (4), facilitating the loading and unloading of welded components. When operating, it should be considered that the product can be smoothly removed from the fixture after assembly positioning welding or welding, and the product should also be flipped or lifted to avoid damage. 5) Good processability. The designed fixtures should be easy to manufacture, install, and operate, as well as facilitate inspection, maintenance, and replacement of vulnerable parts. When designing, factors such as the existing clamping power source, lifting capacity, and installation site in the workshop should also be considered to reduce the manufacturing cost of fixtures. Why is it necessary to vigorously develop and promote three-dimensional hole system combination welding process equipment? Because in the manufacturing industry of chassis, cabinets, and sheet metal, CNC bending machines and CNC punching machines make the early parts of this industry very well manufactured, but there is a lack of a welding platform that can match them well in combination welding. The introduction of three-dimensional hole combination welding process equipment perfectly fills this gap. 2. What is 3D hole combination welding process equipment? The three-dimensional hole system combination welding process equipment is a set of pre made standardized, systematic, and universal components. All components are connected, fixed, and compressed in the form of holes. The combination of the entire set of fixtures can achieve three-dimensional space combination. The characteristics of this fixture are mainly ideal for welding products, so it is called the three-dimensional hole system combination welding process equipment.